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RCA TRK-5 Restoration
The Cabinet. Click
here for pictures. The cabinet is in good condition. It can be
touched up. The safety glass
in front of the picture tube has spots between the two layers of
glass. A new one will have to be built. I have made a new
safety glass by purchasing a piece of new glass the proper size,
masking the screen area, and spray painting the glass the same color
as the old one.
I have put the chassis back in the cabinet and
installed the new safety glass and the CRT. The set works nicely now.
The only thing missing is new pushbuttons for the radio. The plastic
has decayed on the pushbuttons.
I found a source for new pusbuttons, and new ones have
been made.
The Chassis.
Click for pictures or
technical information. The chassis will be cleaned with water
and a mild detergent using soft brushes to get into small places.
Then, all paper capacitors will be replaced with modern ones (see the procedure
for this). Each electrolytic capacitor will be tested for leakage and
capacity. If bad, new electrolytics will be installed
inside the old ones. The high voltage (EHT) capacitor also had
to be rebuilt.
The TV chassis in the set is identical to the TT-5. This chassis is
in good condition, and is complete. The power transformer
appears to be good. There is also a radio chassis for this set, which
is also in good condition. The metal shield for the CRT and the CRT
are both missing.
I have rebuilt the capacitors in the sweep section, and in the high
voltage (EHT) and deflection circuits. I have also replaced the can
electrolytic capacitors. Many of the paper capacitors have been
replaced with modern ones. I am replacing them with ones inside some
extra shells I have that look similar to the originals.
I found that many of the resistors in the high voltage (EHT) divider
section were bad and have replaced them. After this, I have a good raster.
The tuner in this set had been changed substantially. Apparently,
there was only one channel in the city where the set was used, since
the tuning switch had been disabled. I rewired it back to the
original layout.
I have not yet rebuilt the paper capacitors in the RF, IF and video
sections. However, after connecting a signal, I have a good, solid
picture. I also have sound at the output of the set.
When I receive a new stock of capacitors, I will finish rebuilding
the remaining capacitors. I also found a number of bad tubes
(valves). This is unusual - I generally only find one or so bad in a set.
I have a spare CRT, and have located a couple more for the other 5
inch sets. So, when the capacitor rebuilding is complete, the TV
portion of this set will be done. I think the set will operate OK
without the CRT shield as long as non-magnetic materials are kept away.
The restoration of the TV chassis is now complete, and the set
displays a good quality, but dim (all the sets using 5BP4 picture
tubes were dim) picture. The underside
of the chassis looks closer to the original, that is, the
capacitors look like 1940 vintage. However, the original RCA
capacitors were plain cardboard cylinders with the values stamped on them.
After rebuilding the paper capacitors and replacing a bad resistor,
the radio now works. The dial cord also had to be restrung. The
restoration of the set is now complete.
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