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CRT Rebuilding

Clinton Electronics 12AP4 rebuilding activity RACS pyrex tube rebuilding
CRT rebuilding at the museum RACS 15GP22 rebuilding
Color Champion rebuilding plant John Yurkon's project: making an all-glass 15GP22
Empire Vacuum Products rebuilding plant 12AP4 substitute
The Last CRT Factory in Europe 15GP22 rebuilding project
Nick Williams' rebuilding report from RACS  

In the 1950s and 60s, hundreds of companies rebuilt picture tubes. At that time tubes failed frequently, and rebuilding was an inexpensive alternative to buying a new one. Today picture tubes outlast the average TV set, and only a few companies still rebuild them.

Here is a brief description of the process:

1. The neck of the CRT is cut off near the shell of the tube.

2. The gun is sent to a firm which inserts a new filament and cathode in the old gun. The gun is then attached to a glass "stem", which contains the wire leads and a small protruding tube used to evacuate the CRT. Another approach is to use a new gun.

3. A glass extension tube is fused to the CRT neck.

4. The stem (with the gun attached) is fused inside the extension tube. Then the tube is cut off at the stem.

5. A vacuum pump is attached to the stem, and air is removed. When as much air as possible has been removed, the tube is heated to about 750 degrees F. This process causes the remaining air molecules to move very rapidly, increasing the likelihood that they will end up in the stem, where the vacuum pump can remove them.

6. The tube on the stem is then crimped to seal the CRT.

7. There will be remaining molecules of gasses in the tube which must be removed. Barium is used for this purpose. A "getter" is installed near the gun, which is "flashed" to remove the remaining gas. This is done using an RF induction heater.