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Bell and Howell Projection Set
Cabinet. (Click here
for pictures). The cabinet is in fair condition. We will attempt to
touch it up.
The CRT is in a wooden cylindrical case with a curved mirror in the
bottom. Light is reflected from the CRT by the mirror up through a
plastic ring around the CRT, then to the mirror on the top of the cabinet.
The CRT is a 5 inch RCA developmental tube. Though it is similar to
the 5TP4, which was introduced in 1946 and was used in many early
projection sets, this tube is about two inches longer, uses a lower
deflection angle, and has a different base. Here is a 1945 ad for the
tube:

Chassis. There are
five chassis: Low Voltage Power Supply, HV Power Supply,
Horizontal sweep, Audio/Video, and Audio Power Amplifier (which is
missing). Each will be cleaned with water and a mild detergent using
soft brushes to get into small places. Then, all paper capacitors
will be replaced with modern ones (see the procedure
for this). Each electrolytic capacitor will be tested for leakage and
capacity. If bad, new electrolytics will be installed
inside the old ones.
Low Voltage Power Supply Chassis:
(Click here for pictures). This
chassis is in excellent condition. It contains the low voltage
supplies for the TV chassis. Since we have no schematic diagram of
this chassis, the first step is to trace one. All but one of the
electrolytic capacitors are oil filled, and are good. The remaining
one has been rebuilt.
In order to assure that the sweep circuits are operating before high
voltage is applied to the CRT, there is a 30 second time delay relay
in one section of the power supply. It was defective, but we were
able to repair it.
This chassis is now working.
High Voltage Power Supply:
(Click here for pictures). This
chassis is in excellent condition. It contains the HV (EHT) and focus
voltage supplies for the CRT. It contains a two high power RF
oscillators, one with a single rectifier to supply to focus voltage,
and the other with 2 rectifier tubes operating as a voltage doubler,
producing probably 25 kv. The rectifier tubes are RCA developmental
number R6794A. The copper loop is the filament winding for one
of the rectifiers. Notice the large glass insulator in the middle.
This chassis contains no paper capacitors, only mica and oil filled
military capacitors. For this reason, we are not rebuilding any of
them. The filter capacitors for the focus voltage are mica also.
After getting the power supply working we applied power and we now
have about 20 kv for the high voltage and 2 kv for the focus voltage.
After attaching the CRT the high voltage dropped to 10 kv, and the
picture blooms when the brightness control is advanced. There is some
sort of problem in the voltage doubler.
It turns out that 2 out of 3 of the rectifier tubes are bad. I am
attempting to find out what they are - the ones in this set are RCA
developmental tubes. If anyone has information on these tubes, please
contact me. I have been told that this is a
8013. I have found a couple of sources for it, and will order some.
For now, I have soldered 3A3s in. The recommended voltages for the
5TP4 are 27 kv on the anode, and 4-5 kv on the focus grid. I have
about 22 kv on the anode, and 4 kv on the focus grid. I will have to
do some more work to find out why the anode voltage is low. There are
several possibilities. The 3A3 might not work properly as a
replacement rectifier; the HV capacitor in the voltage doubler might
be bad; or there might be a problem in the 6Y6 circuits that generate
the RF.
I discovered that the set has a "service" switch on the HV
power supply that reduces the high voltage to 22 kv for testing.
Putting it in the "operate" position and replacing the 3A3s
with 1B3s resulted in 27 kv on the anode. The picture is now very
bright and crisp.
Horizontal Sweep Chassis:
(Click here for pictures). It uses
a RCA developmental tube # A4412, which looks like a 6BG6, as the
horizontal output. Another tube, marked 343-L, is probably the
damper. This chassis has no paper capacitors, and when I powered it
up, it worked fine.
Audio/Video Chassis:
(Click here for pictures). This
chassis is in excellent condition. It contains the RF, IF and sound
and vision detectors. It contains a motorized tuner covering
45-135 mHz. It has an FM audio detector, since the FCC changed TV
sound from AM to FM in 1941. The chassis is from a prewar RCA TRK-12.
The components on the far left side are original RCA parts, while
everything else was added by Bell and Howell.
The chassis also contains the vertical sweep circuitry.
Tracing the circuit diagram has been a chore. It is very complicated,
with 6 tubes used in the sync circuits alone. There are many bias
supply voltages, and at least 6 different B+ lines.
I have rebuilt the paper capacitors in the vertical sweep circuits,
and now have that section working. The tuner and IF sections seem to
be fine, and I have video at the output of the detector. I am now
rebuilding the capacitors in the video amplifier section. There is a
problem with the AGC, which is stuck at -30 volts.
I have finished getting the video amplifier and sync circuits
working. This set is very complicated, with 3 video amplifier tubes,
a DC restorer, and 6 tubes in the sync separator/phase detector circuits.
The AGC is still a problem. Several resistors in the circuit have
been clipped loose, and trying to figure out how it works is
difficult. I have got the AGC working, after experimenting with
placement of the resistors.
The video circuits now work properly, and I have a good picture on
the CRT. The audio section also works. Next I will debug the
motorized tuning.
Now that I can critically look at the picture, I notice that it is
quite noisy. I will go back and check the RF and IF sections to see
if there is a problem. I installed a pot in the AGC circuit to adjust
the voltage. This way I can set it for best results.
Today I fixed the motorized tuning. It uses a small motor with a
number of relays and microswitches, together with the pushbutton
assembly to tune. Depressing a pushbutton activates a small solenoid
(there are a total of 6, one for each button), which engages a
mechanism that tells the motor where to stop. These solenoids are fed
through a very large (100 watt) resistor, which was open. I
calculated the current flow through the resistor, and determined that
it actually dissipated the full 100 watts when the solenoid was activated.
The only purpose for the resistor is to drop the AC line voltage to
12 volts for the solenoid. It is amazing to me that this set was
designed to require 100 watts of power just to operate the motorized
tuning device. A small stepdown transformer would have worked much better.
This set has a very early form of AFC. Click here
for details. The circuit works properly.
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